Twin cylinder hot air engine



In addition to designing and manufacturing our own hot air engine models, we are always looking for older engines to buy.

Stock code Description Price
4179
Twin cylinder hot air engine £250


The original "Super Vee" engine was designed in a mad bout of AutoCAD late one Friday night, made over the weekend from the scrap box and presented to Samuel (my chief test engineer) for his 5th birthday on the Monday morning. It first ran at 5.30am and had cooled down sufficiently to wrap up for breakfast time!

Having responded to requests for more engines from neighbours, relatives and passing costermongers, I set to and produced a rather more professional design for batch production. The current Super Vee is, like it's birthday present ancestor, designed to give many years of service. It's constructed entirely in steel, brass and aluminium, finished in a durable powder coat and anodising.

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The Super Vee
Parts List
Running the Engine
How they work

A table-top engine which will run for several minutes on a filling of its miniature spirit burner, the Super Vee has power and displacer cylinders set at right angles, causing the connecting rods to describe the eponymous "V".

The engine is virtually silent running, with a mesmeric movement of the rods. Fitted with a simple air-cooled displacer cap, it will run until the temperature difference between hot and cold ends equilibrates.

The displacer cylinder is turned from stainless steel for rapid heat exchange and long life. The displacer cap is turned from aluminium billet and anodised. All other parts are in brass, copper or powder-coated steel to produce a durable, good-looking engine.

Fun to run, hypnotic to watch and attractive on your desk when it's doing nothing else - the Super Vee is an ideal introduction to the world of hot air engines.

Parts list

Description Material Qty
Base Powder-coated steel 1
Crankshaft stand Aluminium 1
Flywheel Aluminium 1
Crankshaft Stainless steel/aluminium 1
Displacer connecting rod Stainless steel/brass 1
Connecting rod Stainless steel/brass 1
Piston Brass 1
Cylinder Brass 1
Displacer end cap Aluminium/brass 1
Displacer cylinder Stainless steel 1
Displacer pillar Stainless steel 1
Displacer piston assembly Stainless steel/aluminium 1
Displacer rod end Brass 1
Air tube Copper/brass 1
M4x10 screw Steel 5
M4x6 grub screw Steel 1
Burner flask Brass 1
Burner cap Brass 1
 

Running the Engine

Apply a few drops of thin oil to the displacer clevis pin, displacer and connecting rods at the crankpin and to the top of the piston. Turn the engine over by hand to distribute the oil - this is particularly important in the cylinder, where the oil both lubricates and forms a gas seal as it fills the piston grooves.

Fill the burner with a small quantity of methylated spirits and replace the top - allow a minute or two for the meths to soak into the wick before lighting and placing under the hot end of the displacer cylinder. Wait a few moments for the temperature to rise, then start the engine by flicking the flywheel counter-clockwise viewed from the connecting rod side.

The engine performance and length of running time will increase over several runs as the components run in.

After use, empty any remaining spirit from the burner, wipe any oil residue from the engine and store it somewhere prominent!

 

How they work

 

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A fixed volume of air is heated. As it gets warmer, its pressure increases. By allowing the air to act on the underside of a piston, the engine can do work. Having pushed the piston to the top of its stroke, the air is then cooled, reducing its pressure and allowing atmospheric pressure to push the piston back down. Repeat rapidly and you have a hot air engine!

Turning the idea into reality has involved many engineers over a long period of time. The Frenchman Carnot proposed the first theoretical work, which was developed into a practical machine by the Englishman Thomas Mead and, in Scotland, Dr Robert Stirling. Such was Stirling's contribution that "hot air engine" and "Stirling cycle engine" now get used almost interchangeably.

There are several design considerations. Firstly, the air must be heated from an external source (yes - this is an external combustion engine!). Having heated the air, it must then be cooled effectively and some way found of preventing heat "leaking" from one end of the engine to the other. Finally, some mechanical means must be contrived to make the preceding things happen in an appropriate order.

Taking the Super Vee as an example:

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The engine starts with the displacer at the hot end of its cylinder - conversely, the air is displaced to the cold end. As the air cools, the pressure drops. This in turn acts on the piston.

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The piston descends, moving the displacer piston back along its cylinder.
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The cool air is forced to the hot end of the displacer cylinder by the displacer. The air pressure increases rapidly, forcing the piston back up its bore.

This is turn starts to moves the displacer piston back to the hot end, the air is displaced to the cold end, its pressure drops and - we start again!


mike@stationroadsteam.com
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